Description
51.2V 100Ah Forklift LiFePO4 Battery: overview
The OSM 51.2V 100Ah Forklift LiFePO4 Battery is a 51.2V / 100AH rated LiFePO4 traction battery, storing about 5.12 kWh of nameplate energy. It is engineered for electric forklifts, pallet trucks and multi-shift logistics.
LiFePO4 (lithium iron phosphate) chemistry is the reference choice for this duty because it is thermally stable, keeps a flat voltage curve across most of the discharge, and tolerates daily deep cycling without the capacity walk-down that lead-acid suffers. The pack is assembled around Grade A cells and managed by a battery management system that enforces the published voltage, current and temperature limits from the factory.
Key features
51.2V 100Ah Forklift LiFePO4 Battery
- 51.2V at 100AH — about 5.12 kWh per pack
- LiFePO4 chemistry for thermal stability and a flat discharge curve
- RS485/CAN communication for inverter and EMS integration
- Integrated BMS guarding over-charge, over-discharge, over-current and temperature
- Warranty: 5 years with a published cycle-life reference
Specifications
Electrical
| Nominal voltage | 51.2V |
| Nominal capacity | 100AH |
| Cell configuration | 16S1P |
| Charge cut-off voltage | 58.4 |
| Discharge cut-off voltage | 44.8 |
| Max charge current | Max1.2C @25℃ |
| Max discharge current | Max0.5C @25℃ |
Mechanical and environmental
| Dimensions | 500*190*550 |
| Weight | 50KG |
| Charging temperature | 0~+50℃ |
| Discharging temperature | -20~+55℃ |
Control, compliance and commercial
| Chemistry | Lithium iron phosphate |
| Communication | RS485/CAN |
| Warranty | 5 years |
| OSM model | OSM48100F |
| BMS protection | Over-charge, over-discharge, over-current, short circuit, over-temperature |
Applications
| Application | Typical configuration | Why it fits |
|---|
| Multi-shift logistics | Opportunity charging between shifts | No memory effect and no watering |
| Cold stores | Insulated bay, normal charge current | Stable output at low temperature |
| Ports and airports | High-capacity single-shift pack | Constant power to end of discharge |
| Lead-acid replacement | Same voltage, same bay size | Lower weight and zero maintenance |
- Electric forklifts and pallet trucks
- Opportunity and fast charging in multi-shift warehouses
- Cold-store and food-processing material handling
- Airport, port and logistics ground support equipment
51.2V 100Ah Forklift LiFePO4 Battery — installed configuration example
Sizing this LiFePO4 traction battery for your project
51.2V 100Ah Forklift LiFePO4 Battery stores 5.12 kWh per pack. For a rough bank size, multiply by the number of units: 1 unit ≈ 5.12 kWh, 4 units ≈ 20.48 kWh, 8 units ≈ 40.96 kWh, 16 units ≈ 81.92 kWh. Confirm the parallel limit and the inverter charge current before you finalise the string.
System voltage. This is a 51.2 V unit, so it matches the 48 V / 51.2 V class of hybrid and off-grid inverters and can sit on the same DC bus as other modules of the same voltage class.
Why buy from OSM
- Drop-in replacement for lead-acid traction batteries
- Opportunity charging without the memory effect of lead-acid
- Zero maintenance, no watering and no gassing
- Built-in BMS with CAN communication to the truck controller
- Bespoke voltage and capacity built to your truck model
OSM Battery manufactures and exports LiFePO4 batteries and energy storage systems for distributors, installers and project developers. Every order is built to the published specification, tested before dispatch, and shipped with the documentation your market needs.
51.2V 100Ah Forklift LiFePO4 Battery — application example
OEM and ODM customization
Beyond the standard configuration, OSM builds to order: enclosure colour and branding, nameplate and label artwork, packaging, cable and connector sets, communication protocol selection and matched charger or inverter bundles. Send the target specification and the artwork, and the engineering team returns a drawing and a quotation.
Frequently asked questions
Will it fit my truck without modifications?
In most cases yes. Give us the truck make and model, the bay dimensions and the existing lead-acid voltage and capacity, and the OSM team will confirm the enclosure, the connector type and the counterweight requirement before you order.
How does it compare with the lead-acid pack I run now?
A LiFePO4 traction pack is roughly a third of the weight of the equivalent lead-acid pack, needs no watering and produces no gassing, so it can be charged and parked indoors. It also accepts higher charge current, which is what makes opportunity charging practical.
Can it be opportunity charged between shifts?
Yes — that is one of the main reasons to switch. LiFePO4 has no memory effect, so the pack can be topped up during breaks and lunch without shortening its life. Confirm the charger profile and the connector with us and we will match the BMS limits to it.
How does it behave in a cold store?
The pack can be discharged at low temperature, but charge current has to be limited near freezing to avoid lithium plating. For freezer applications tell us the operating temperature and we will specify the charge window and, where needed, an internal heater.
What warranty comes with it?
The product carries a 5 years warranty. The terms reference a published cycle life and a calendar limit, so keep the commissioning record and the operating logs — they are what the claim is assessed against.
Do you supply samples and OEM branding?
Yes. OSM supplies single units and samples, and offers OEM/ODM on the enclosure, the label, the nameplate and the packaging. Send the artwork and the target specification and we will return a quotation with the lead time.
Request a quotation
Tell us the voltage, the capacity or the kWh you need, the inverter you are using and the quantity — the OSM team will come back with a price, the datasheet, the MOQ and the lead time. Samples and OEM trials are available.
Contact OSM Battery for wholesale pricing, OEM/ODM and project support.
